Total Order1,276,288PCS
DATA SOURCE:GQ master plan loaded
Material Ready387K30% complete
Cutting Done279K22% complete
Embellishment Done209K75% complete
Sewing Done185K89% of available input
GAC at Risk31GAC dates
GAC DATE COMPLETION BY DEPARTMENT
| GAC Date | Fabric | ACC Sewing | ACC Packing | Cutting | Heat Transfer | Sewing | Packing | Overall |
|---|---|---|---|---|---|---|---|---|
| 17-Jul | 100% | 100% | 100% | 100% | 100% | 99% | 99% | 100% |
| 23-Jul | 100% | 100% | 100% | 100% | 100% | 99% | 99% | 100% |
| 25-Jul | 100% | 100% | 100% | 100% | 100% | 82% | 82% | 95% |
| 27-Jul | 100% | 100% | 6% | 100% | 100% | 93% | 93% | 84% |
| 30-Jul | 100% | 100% | 58% | 100% | 100% | 96% | 96% | 93% |
| 07-Aug | 100% | 100% | 36% | 61% | 25% | 25% | 25% | 53% |
| 13-Aug | 100% | 100% | 27% | 18% | 13% | 10% | 10% | 40% |
| 18-Aug | 100% | 100% | 100% | 0% | 0% | 0% | 0% | 43% |
| 20-Aug | 100% | 100% | 100% | 100% | 43% | 23% | 23% | 70% |
| 25-Aug | 100% | 100% | 25% | 25% | 7% | 7% | 7% | 39% |
| 27-Aug | 10% | 93% | 93% | 0% | 0% | 0% | 0% | 28% |
| 01-Sep | 10% | 100% | 0% | 3% | 3% | 3% | 3% | 18% |
| 03-Sep | 54% | 54% | 52% | 0% | 0% | 0% | 0% | 23% |
| 07-Sep | 100% | 100% | 100% | 0% | 0% | 0% | 0% | 43% |
| 10-Sep | 0% | 46% | 0% | 0% | 0% | 0% | 0% | 7% |
| 17-Sep | 0% | 0% | 0% | 0% | 0% | 0% | 0% | 0% |
| 24-Sep | 0% | 0% | 0% | 0% | 0% | 0% | 0% | 0% |
| 25-Sep | 0% | 100% | 0% | 0% | 0% | 0% | 0% | 14% |
| 30-Sep | 100% | 100% | 0% | 64% | 64% | 64% | 64% | 65% |
| 01-Oct | 4% | 6% | 2% | 0% | 0% | 0% | 0% | 2% |
| 02-Oct | 100% | 100% | 100% | 0% | 0% | 0% | 0% | 43% |
| 08-Oct | 0% | 0% | 0% | 0% | 0% | 0% | 0% | 0% |
| 13-Oct | 20% | 100% | 0% | 0% | 0% | 0% | 0% | 17% |
| 15-Oct | 100% | 100% | 0% | 0% | 0% | 0% | 0% | 29% |
| 25-Oct | 17% | 17% | 0% | 0% | 0% | 0% | 0% | 5% |
| 26-Oct | 0% | 0% | 0% | 0% | 0% | 0% | 0% | 0% |
| 30-Oct | 100% | 100% | 40% | 28% | 28% | 28% | 28% | 50% |
| 05-Nov | 100% | 100% | 0% | 0% | 0% | 0% | 0% | 29% |
| 10-Nov | 5% | 100% | 0% | 40% | 40% | 4% | 4% | 27% |
| 25-Nov | 9% | 9% | 4% | 0% | 0% | 0% | 0% | 3% |
| 05-Jan | 69% | 100% | 98% | 0% | 0% | 0% | 0% | 38% |
| 15-Jan | 0% | 53% | 0% | 0% | 0% | 0% | 0% | 8% |
| 01-Mar | 100% | 100% | 26% | 0% | 0% | 0% | 0% | 32% |
| 01-Apr | 100% | 100% | 24% | 0% | 0% | 0% | 0% | 32% |
WIP BY DEPARTMENT
DepartmentWIP levelWIP PCSTarget/DayDays
Cutting229K12,00019.0
Heat Transfer70K12,0005.9
Sewing23K12,0001.9
Packing012,0000.0
END-TO-END GAC DATE FLOW
GAC DATE SUMMARY CONTROL
| Risk | GAC Date | PO Items | Order Qty | PO Item Completed | PO Item Remaining | Fabric Done / Balance | ACC Sewing Done / Balance | ACC Packing Done / Balance | Cutting Done / Balance | Heat Transfer Done / Balance | Sewing Done / Balance | Packing Done / Balance | Overall | Block in Process |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| OK | 17-Jul | 5 | 41,820 | 2 | 3 | 41,820 / 0 100% | 41,820 / 0 100% | 41,820 / 0 100% | 41,820 / 0 100% | 41,820 / 0 100% | 41,486 / 334 99% | 41,486 / 0 99% | 100% | Sewing — 334 PCS |
| OK | 23-Jul | 8 | 40,080 | 7 | 1 | 40,080 / 0 100% | 40,080 / 0 100% | 40,080 / 0 100% | 40,080 / 0 100% | 40,080 / 0 100% | 39,813 / 267 99% | 39,813 / 0 99% | 100% | Sewing — 267 PCS |
| OK | 25-Jul | 9 | 8,048 | 3 | 6 | 8,048 / 0 100% | 8,048 / 0 100% | 8,048 / 0 100% | 8,048 / 0 100% | 8,048 / 0 100% | 6,568 / 1,480 82% | 6,568 / 0 82% | 95% | Sewing — 1,480 PCS |
| WATCH | 27-Jul | 3 | 20,050 | 2 | 1 | 20,050 / 0 100% | 20,050 / 0 100% | 1,200 / 18,850 6% | 20,050 / 0 100% | 20,050 / 0 100% | 18,594 / 1,456 93% | 18,594 / 0 93% | 84% | ACC Packing — 18,850 PCS |
| WATCH | 30-Jul | 7 | 31,320 | 5 | 2 | 31,320 / 0 100% | 31,320 / 0 100% | 18,180 / 13,140 58% | 31,320 / 0 100% | 31,320 / 0 100% | 30,170 / 1,150 96% | 30,170 / 0 96% | 93% | ACC Packing — 13,140 PCS |
| RISK | 07-Aug | 23 | 58,530 | 12 | 11 | 58,530 / 0 100% | 58,530 / 0 100% | 20,900 / 37,630 36% | 35,850 / 22,680 61% | 14,480 / 21,370 25% | 14,470 / 10 25% | 14,470 / 0 25% | 53% | ACC Packing — 37,630 PCS |
| RISK | 13-Aug | 17 | 73,040 | 0 | 17 | 73,040 / 0 100% | 73,040 / 0 100% | 19,630 / 53,410 27% | 13,200 / 59,840 18% | 9,400 / 3,800 13% | 7,433 / 1,967 10% | 7,433 / 0 10% | 40% | Cutting — 59,840 PCS |
| RISK | 18-Aug | 2 | 2,540 | 0 | 2 | 2,540 / 0 100% | 2,540 / 0 100% | 2,540 / 0 100% | 0 / 2,540 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 43% | Cutting — 2,540 PCS |
| RISK | 20-Aug | 3 | 75,000 | 0 | 3 | 75,000 / 0 100% | 75,000 / 0 100% | 75,000 / 0 100% | 75,000 / 0 100% | 32,560 / 42,440 43% | 17,524 / 15,036 23% | 17,524 / 0 23% | 70% | Heat Transfer — 42,440 PCS |
| RISK | 25-Aug | 22 | 14,970 | 4 | 18 | 14,970 / 0 100% | 14,970 / 0 100% | 3,730 / 11,240 25% | 3,730 / 11,240 25% | 1,120 / 2,610 7% | 1,120 / 0 7% | 1,120 / 0 7% | 39% | ACC Packing — 11,240 PCS |
| RISK | 27-Aug | 24 | 83,150 | 0 | 24 | 7,910 / 75,240 10% | 77,150 / 6,000 93% | 77,150 / 6,000 93% | 0 / 83,150 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 28% | Cutting — 83,150 PCS |
| RISK | 01-Sep | 8 | 19,980 | 2 | 6 | 1,980 / 18,000 10% | 19,980 / 0 100% | 0 / 19,980 0% | 660 / 19,320 3% | 660 / 0 3% | 660 / 0 3% | 660 / 0 3% | 18% | ACC Packing — 19,980 PCS |
| RISK | 03-Sep | 20 | 111,230 | 0 | 20 | 60,200 / 51,030 54% | 60,200 / 51,030 54% | 57,400 / 53,830 52% | 0 / 111,230 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 23% | Cutting — 111,230 PCS |
| RISK | 07-Sep | 2 | 1,930 | 0 | 2 | 1,930 / 0 100% | 1,930 / 0 100% | 1,930 / 0 100% | 0 / 1,930 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 43% | Cutting — 1,930 PCS |
| RISK | 10-Sep | 13 | 130,110 | 0 | 13 | 0 / 130,110 0% | 60,000 / 70,110 46% | 0 / 130,110 0% | 0 / 130,110 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 7% | Fabric — 130,110 PCS |
| RISK | 17-Sep | 13 | 75,030 | 0 | 13 | 0 / 75,030 0% | 0 / 75,030 0% | 0 / 75,030 0% | 0 / 75,030 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 0% | Fabric — 75,030 PCS |
| RISK | 24-Sep | 13 | 72,090 | 0 | 13 | 0 / 72,090 0% | 0 / 72,090 0% | 0 / 72,090 0% | 0 / 72,090 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 0% | Fabric — 72,090 PCS |
| RISK | 25-Sep | 1 | 15,000 | 0 | 1 | 0 / 15,000 0% | 15,000 / 0 100% | 0 / 15,000 0% | 0 / 15,000 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 14% | Fabric — 15,000 PCS |
| RISK | 30-Sep | 4 | 5,660 | 2 | 2 | 5,660 / 0 100% | 5,660 / 0 100% | 0 / 5,660 0% | 3,630 / 2,030 64% | 3,630 / 0 64% | 3,630 / 0 64% | 3,630 / 0 64% | 65% | ACC Packing — 5,660 PCS |
| RISK | 01-Oct | 24 | 83,090 | 0 | 24 | 3,610 / 79,480 4% | 4,690 / 78,400 6% | 1,290 / 81,800 2% | 0 / 83,090 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 2% | Cutting — 83,090 PCS |
| RISK | 02-Oct | 2 | 1,610 | 0 | 2 | 1,610 / 0 100% | 1,610 / 0 100% | 1,610 / 0 100% | 0 / 1,610 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 43% | Cutting — 1,610 PCS |
| RISK | 08-Oct | 13 | 79,320 | 0 | 13 | 0 / 79,320 0% | 0 / 79,320 0% | 0 / 79,320 0% | 0 / 79,320 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 0% | Fabric — 79,320 PCS |
| RISK | 13-Oct | 6 | 14,940 | 0 | 6 | 3,050 / 11,890 20% | 14,940 / 0 100% | 0 / 14,940 0% | 0 / 14,940 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 17% | ACC Packing — 14,940 PCS |
| RISK | 15-Oct | 4 | 3,920 | 0 | 4 | 3,920 / 0 100% | 3,920 / 0 100% | 0 / 3,920 0% | 0 / 3,920 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 29% | ACC Packing — 3,920 PCS |
| RISK | 25-Oct | 38 | 121,166 | 0 | 38 | 21,110 / 100,056 17% | 21,110 / 100,056 17% | 0 / 121,166 0% | 0 / 121,166 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 5% | ACC Packing — 121,166 PCS |
| RISK | 26-Oct | 1 | 2,170 | 0 | 1 | 0 / 2,170 0% | 0 / 2,170 0% | 0 / 2,170 0% | 0 / 2,170 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 0% | Fabric — 2,170 PCS |
| RISK | 30-Oct | 8 | 13,420 | 2 | 6 | 13,420 / 0 100% | 13,420 / 0 100% | 5,330 / 8,090 40% | 3,740 / 9,680 28% | 3,740 / 0 28% | 3,740 / 0 28% | 3,740 / 0 28% | 50% | Cutting — 9,680 PCS |
| RISK | 05-Nov | 2 | 1,150 | 0 | 2 | 1,150 / 0 100% | 1,150 / 0 100% | 0 / 1,150 0% | 0 / 1,150 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 29% | ACC Packing — 1,150 PCS |
| RISK | 10-Nov | 6 | 4,050 | 0 | 6 | 200 / 3,850 5% | 4,050 / 0 100% | 0 / 4,050 0% | 1,600 / 2,450 40% | 1,600 / 0 40% | 170 / 1,430 4% | 170 / 0 4% | 27% | ACC Packing — 4,050 PCS |
| RISK | 25-Nov | 30 | 55,064 | 0 | 30 | 4,900 / 50,164 9% | 4,900 / 50,164 9% | 2,000 / 53,064 4% | 0 / 55,064 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 3% | Cutting — 55,064 PCS |
| RISK | 05-Jan | 7 | 8,700 | 0 | 7 | 6,000 / 2,700 69% | 8,700 / 0 100% | 8,500 / 200 98% | 0 / 8,700 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 38% | Cutting — 8,700 PCS |
| RISK | 15-Jan | 4 | 4,510 | 0 | 4 | 0 / 4,510 0% | 2,370 / 2,140 53% | 0 / 4,510 0% | 0 / 4,510 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 8% | Fabric — 4,510 PCS |
| RISK | 01-Mar | 3 | 1,950 | 0 | 3 | 1,950 / 0 100% | 1,950 / 0 100% | 500 / 1,450 26% | 0 / 1,950 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 32% | Cutting — 1,950 PCS |
| RISK | 01-Apr | 4 | 1,650 | 0 | 4 | 1,650 / 0 100% | 1,650 / 0 100% | 400 / 1,250 24% | 0 / 1,650 0% | 0 / 0 0% | 0 / 0 0% | 0 / 0 0% | 32% | Cutting — 1,650 PCS |
DAILY OUTPUT BY LINE
| Line | 26-Jul | 27-Jul | 28-Jul | 29-Jul | 30-Jul | 31-Jul |
|---|---|---|---|---|---|---|
| TOTAL | 0 | 9,742 | 8,371 | 10,163 | 10,768 | 10,677 |
| L2SEW01 | 240 | 240 | 276 | 786 | 200 | |
| L2SEW02 | 640 | 226 | 780 | 630 | 714 | |
| L2SEW03 | 990 | 600 | 600 | 690 | 700 | |
| L2SEW04 | 121 | 125 | 570 | 700 | 420 | |
| L2SEW05 | 935 | 960 | 1,440 | 1,560 | 1,480 | |
| L2SEW06 | 650 | 860 | 750 | 830 | 690 | |
| L2SEW07 | 746 | 880 | 790 | 856 | 787 | |
| L2SEW08 | 848 | 660 | 750 | 760 | 700 | |
| L2SEW09 | 640 | 270 | 377 | 306 | 620 | |
| L2SEW10 | 1,088 | 930 | 1,260 | 1,048 | 630 | |
| L2SEW11 | 920 | 750 | 930 | 880 | 960 | |
| L2SEW12 | 430 | 750 | 530 | 745 | 790 | |
| L2SEW13 | 744 | 670 | 480 | 300 | 540 | |
| L2SEW14 | 750 | 450 | 630 | 660 | 740 | |
| L2SEW17 | 360 | |||||
| L2SEW18 | 17 | 132 | ||||
| L2SEW20 | 214 |